HOW TO USE STREAMLINER M
Thank you for your purchasing STREAMLINER M the new and unique electro-mechanical single-point automatic grease dispenser from Dfulube. To ensure the safe operation and proper installation of the STREAMLINER M unit, we strongly recommend that you read the following information carefully before use. If you require further information, please contact your local supplier. 
COMPONENTS
A STREAMLINER M package contains:

FEATURES - LCD DISPLAY

DISPENSING PERIOD SET
XX - 01, 02, 03, 06 or 12 month set		 LOW BATTERY POWER
Indicates Low Battery Power
DATE TILL REPLACMENT
Indicated the remaining days till replacement (days to expiry)		 MOTOR OVERLOAD
Indicates Motor overloaded and the unit has stopped functioning
DATE AFTER MALFUNCTION
E-XX - indicates the number of days since the unit stopped.
(All functions stopped except FUNCTION TEST MODE)		 LOW GREASE LEVEL
Indicates that the Lube cycle has been completed or that grease pouch is empty
DATE AFTER EXPIRY
XX - indicates the number of days since the lube cycle has been completed or the grease pouch has become empty
(No E - shown as per a malfunction)		 GREASE VOLUME SELECTION
 
RED LED (WARNING)
Starts to blink when any of the following conditions are encountered:

Low Battery Power 
Motor is overloaded 
Low grease level
Other abnormal condition

Please verify the cause of malfunctions or failure

BUTTONS
SELECT DISPENSING PERIOD
Five different dispensing rates are available (1M, 2M, 3M, 6M, 12M). 1M means that the contents of the pouch will empty over a period of 1 month (approx. 4.2cc/day for a 125cc pouch and 8.44cc/day for a 250cc pouch).  2M means the grease pouch will empty over a period of 2 months (approx. 2.1cc/day for a 125cc pouch and 4.2cc/day for a 250cc pouch) etc.....
ON/OFF
Turns unit on and off.  the default dispensing period setting is 1 month @125cc
SELECT GREASE VOLUME(125 or 250cc)
Select the volume of Grease pouch to be used.  This button is also used for the FUNCTION TEST MODE

FEATURES - FUNCTION

FUNCTION BUTTON DESCRIPTION
SET DISPENSING PERIOD
-. Select one of the five different dispensing rate (1M, 2M, 3M, 6M, 12M)
-. The dispensing rate can also be changed during operation.
POWER ON/OFF
-. Turns unit on and off.
-. Default setting is 1 Month using the 125cc pouch.
GREASE VOLUME SELECTION
-. Select the volume of grease pouch (125cc/250cc)
-. Also used for the FUNCTION TEST MODE.
RESET
-. Use when service pack is replaced.
-. To reset unit back to its default setting following:
    Abnormal display on LCD Screen
A unit malfunction
or When the Power ON/OFF button is not available
CAUTION!
Depressing RESET will eliminate all previous settings and records
TEST MODE
 
HOW TO TEST:
1.
2. Confirm Unit Operation
3.
The test function is provided to confirm that the unit works prior to installation. In addition, the test function is provided for troubleshooting purposes if the motor has been overloaded.

An audible gear mesh sound will confirm unit operation and a grease discharge should be observed. if the unit does not operate in Test Mode , the unit should be returned to your supplier.

IMPORTANT:
Once the operation of the unit is confirmed, the Test Mode MUST BE DEACTIVATED by pressing the POWER BUTTON.  Otherwise, the unit will continuously operate in a purge mode and rapidly consume battery power.
WARNING LAMP RED LED For Low Battery Power, Motor Overload, or Low Grease Level, the RED LED will blink periodically.
 NOTE:
     Whenever any function is selected, the RED LED should blink once only.
FIRST INSTALLATION
1. Before installation of a STREAMLINER M, the grease fitting should be manually lubricated using a grease gun and with the vent plug removed (if fitted) to be sure that the lubricant passage is neither blocked nor restricted. It is recommended this procedure to be conducted using either the same or a compatible lubricant with what is contained in the STREAMLINER M. Provided local safety standards are complied with, it is also suggested this procedure to be accomplished while the bearing is at operating speed and temperature
2.  If any doubt exists, it is recommended to test the backpressure of bearing with grease gun connected to pressure gauge. Please make sure break off pressure should not exceed 500 psi (approx. 35 kg-f/㎠: 34.5 bar) and delivery pressure should not exceed 200 psi (14 kg-f/㎠: 13.8bar).
3.  Insert the STREAMLINER M BATTERY PACK into the battery compartment of main unit. Unscrew the cap of STREAMLINER M GREASE POUCH. Position the pouch outlet onto the pump suction inlet. Fit the Top cover to main unit. Be careful! It is high-tension spring-loaded and needs caution.  
4.
Turn a new STREAMLINER M on by depressing the POWER button for two seconds. And then confirm LCD turned on and red LED blinks. As long as LCD is displayed, the unit is working. To test unit operation, simply follow the FUNCTION TEST MODE:

  • Depress POWER button first and then depress 125/250cc button within next 2 seconds.

  • Unit will continuously operate unless POWER button is depressed.

  • To deactivate FUNCTION TEST MODE, depress POWER button again. Unit will stop testing within less than 2 seconds.

 * For any malfunction or trouble encountered, please refer to troubleshooting guideline.
5. Depress MODE button to set dispensing rate. Each time MODE button is depressed; the dispensing rate changes from 1,2,3,6, and 12 month.
6. Remove grease nipple and replace it with a standard reducer of 1/8” or 1/4”(NPT or BSP) attached to the output thread of STREAMLINER M is well tightened to it. Its durable 3/8”(NPT or BSP) brass thread makes sure excellent fitting even under severe vibration or shock load.
7. For installation that involves extreme vibration, excessive heat, or a service location considered dangerous, use the remote mounting bracket (clamping device) and a flexible hose of no less than 1/4” I.D. (Internal Diameter) and preferably, no longer than 3 feet, 1 meter.
IMPORTANT: Be sure to fill the flexible hose with lubricant prior installation. STREAMLINER M units have a shelf life of two years warranty from date of delivery.
CHANGE OF SERVICE PACK
When the dispensing period has expired, the red LED will start to blink and the LCD screen will display Low Grease Level ( ) and Low Battery signal ( ). When this occurs, change the STREAMLINER M SERVICE PACK. The STREAMLINER M SERVICE PACK consists of one each of the following: A GREASE POUCH (125cc or 250cc) and a POWER PACK (DC 4.5V).
 
NOTE:  The STREAMLINER M GREASE POUCH and POWER PACK MUST ALWAYS be changed at the same time to ensure the reliable operation of the unit. The SERVICE PACK is supplied as one kit and comes in boxes of 20 (for both 125 and 250cc).
SERVICE PROCEDURE

1.     Remove external dust cover.

2.     Turn the unit off.

3.     Remove top cover (Caution: Cover is spring loaded)

4.     Remove and Dispose the used grease pouch and power pack in accordance with local           regulations.

5.     Insert new power pack as per the installation procedures.

6.     Fit new grease pouch as per the installation procedures.

7.     Refit the spring-loaded cover.

8.     Turn the STREAMLINER M on.

9.     Depress RESET button to eliminate all previous settings and records.

10.   Run FUNCTION TEST to confirm unit operation.

11.   Reset unit to required dispensing rate.

               Refit external dust cover or replace with a new dust cover (if needed).
TROUBLESHOOTING GUIDELINE
　TROUBLE CAUSE REMEDY
LCD SCREEN DISPLAYS FAULT OR RED LIGHT BLINKING OR BLANK SCREEN Possible electrical malfunction of CPU or circuit.
Depress RESET button to test unit.
Replace unit as necessary.
UNIT WON'T OPERATE
Battery Pack missing, faulty or incorrectly installed.
Old Battery Pack not replaced during changeover
The Battery Pack must be replaced with each changeover.
Ensure Battery Pack is correctly installed.
LOW BATTERY INDICATION
Battery Pack expired (low bettery)
An unusual storage condition may be encountered (Temperature or Humidity)
Damaged Battery Pack
Extreme environment (e.g. exceed -15°~+60°)
Replace Battery Pack
Store Battery Pack in a cool and dry place
Prevent impact damage
Ensure operating enviornment meets requirements.
MOTOR OVERLOADED
Over lubrication occurring
Grease blockage
Excessive back pressure
Extreme operating temperature(e.g. exceed -15°~+60°)
Confirm correct dispensing rate
FUNCTION TEST for excessive back pressure, determine cause and rectify.
IMPORTANT : Once Function Test Mode is activated, DO NOT reset the unit until the TEST MODE is completed.  If the RESET is activated during the TEST MODE, the unit will revert to it's default setting and eliminate all previous settings and records.
UNIT WON'T DISPENSE GREASE
Grease Pouch incorrectly fitted
Grease Pouch Empty
Loose spring or pressure plate
Grease hardening due to cold temperature
Fit Grease Pouch correctly
Replace Grease Pouch and Battery Pack
Refit spring or pressure plate
Use appropriate grease for operating environment
DISPENSING RECOMMENDATIONS
In the chart below are some guidelines for bearing lubrication requirements.  Requirements may vary with individual bearing types or operating conditions.
Ball & Roller Bearings
Bearign Shaft Diameter 125cc 250cc Dispensing Equivaents
105~120mm(4-1/8"~4-3/4") 　 1month 8.3cc/day
88~105mm(3-1/2"~4-1/8") 1month 2month 4.2cc/day
79~87mm(3-1/8"~3-1/2") 2month 3month 2.8cc/day
63~78mm(2-1/2"~3") 3month 6month 1.4cc/day
49~62mm(2"~2-1/2") 6month 12month 0.7cc/day
25~48mm(1"~2") 12month 　 0.3cc/day
PRECAUTIONS

  • DO NOT tamper with the STREAMLINER M or POWER PACK.

  • AVOID excessive shock loads.

  • AVOID excessive vibration (Suggest remote mounting within 1meter if necessary)

  • AVOID temperatures outside of the recommended range (e.g. exceeds –15 ~ +60 ℃).

  • DO NOT immerse or submerge STREAMLINER M.

  • DO NOT PLACE or INSTALL STREAMLINER M close to direct heat source (Avoid temperatures of over 60℃)

  • NEVER use an UNAUTHORIZED POWER PACK.

  • AVOID corrosive or extreme environments such as strong acids, alkalis, gases etc.
SPECIFICATION
Grease pouch : 125cc or 250cc
Power Supply : DC 4.5V (replaceable)
Operating Pressure : up to 20kg-f/cm2 : 280psi
Operating Temperature : from -15 to +60°C (from 5 to 140 °F)
Temperature range can be varied by either a relative humidty or heat radiation in the applicaton.
Lube dispensing rate : 1,2,3,6, and 12months
Lube cycle : approx. 20 second/cycle
Dispensing volume : 0.347cc/cycle
Dispensing accuracy : ±3%
Output thread : Brass
3/8" (NTP or BSP)
LCD Screen displays : Dispensing rate set
Time left till replacement
Low battery power
Motor Overload
Low grease level
; Error Message
NOTE: Technical information is subject to change without notice.
WARRANTY:
Dfulube.mfg.corp. guarantees the product to be free of defects in material and workmanship for a period of 12 months from date of delivery. Warranty is limited to replacement of the product. There is no consequential loss covered by the Warranty. The Warranty will be void if the unit is mistreated, tampered with, used in a hostile chemical environment, used under water, maliciously damaged, used outside the specified ambient operating temperature range of –15 to 60 °C, used with other than from an AUTHORIZED DISTRIBUTOR or MANUFACTURER supplied service pack. Please contact your local supplier or manufacturer for the validity of the Warranty.