Grease Lubrication Costs
Lubrication generally costs between 3% & 5% of the total maintenance budget but lubrication quality has a major impact on life of equipment & subsequent cost of maintenance.
2 Direct Costs
  • Grease, Applicaton Labor
& Several Indirect Costs
  • Bearing replacements & Labor Production losses
Premature Bearing Loss
Bearing Manufacturer advise that causes of premature bearing failures are
Incorect Mounting Methos Major
Lubrication Major
Contamination Major
Manufacturing Faults Minor
Other causes Minor
Lack of Lubrication
Manual Application is intermittent
Automatic Application is Constant
Bearing Contamination

Contamination is one major cause of lubrication failure of bearings. Typical types are:

  • Heat
  • Water
  • Dirt & Dust
  • Scale
  • Corrosive Compounds
The effect of contamination is extreme &   adversely effects bearing life: